Product Preview
Digital Twin
A living digital replica of your operation to simulate, test and optimise before touching the plant.
Executive Summary
The Digital Twin creates a real-time virtual model of your assets, lines and processes. Leaders can simulate changes, test scenarios and optimise performance without risking production — then deploy the best option with confidence.
Who It Is For
Engineering Managers, Plant Managers, Continuous Improvement and Process Engineering teams.
Why It Matters
Simulation before implementation reduces risk, cost and disruption — the difference between guessing and knowing.
Key Capabilities
Asset & Line Replicas
Digital models of critical equipment and production lines.
Scenario Simulation
Test changes to process, schedule or equipment before rollout.
What-If Analysis
Quantify the impact of options on OEE, cost and throughput.
Live Data Synchronisation
Keep the twin aligned with real operational data.
Optimisation Loops
Iterate to the best configuration using model-guided insight.
Governed Simulations
Every scenario tracked, versioned and explainable.
Business Value
De-risk change
Validate before you invest in physical change.
Faster continuous improvement
Test more ideas safely, in days not months.
Optimise capital spend
Invest where simulation shows the real return.
Higher throughput
Find and remove constraints in the virtual world first.
Platform Integration
Digital Twin is designed as part of the integrated APPEX360 platform, not a standalone tool. It connects with:
Assessments
APPEXi
Intelligence Engine
Predictive Intelligence
Framework Navigator
Release Status
Current Status
Planned
Target Release
Future Platform Release
A flagship capability in the platform roadmap, designed to sit on the same governed data foundation.